Roller compactor generally consists of three major units :
A Screw feeding system, which conveys the powder from hopper to the compaction area between the rolls.
A compaction unit, where powder is compacted between two counter rotating rolls by applying a force to convert powders into flakes.
A size reduction unit, for granulating flakes into the desired particle size. This can be offer Optionally at the discharge of compactor
Basic design of compactor is suitable for Encapsulated for Online process or same can be operate stand alone.
Main structure is made of SS 304.
All the contact parts are manufactured from SS – 316 & all non-contact parts are manufactured from SS-304
Twine screw design for better compaction.
Feed screws having speed regulator to ensure desired feed rate for compaction process.
Screw assemblies are equipped with tri-clover joint for ease of opening and cleaning.
Horizontal screw is driven through variable frequency drive for applying required proper material flow in to vertical feed screw zone through required RPM.
Vertical screw is driven through frequency drive for applying required compaction force through controlling of RPM.
Optionally we can provide Vacuum De aeration pot is provided at vertical feed screw zone , which help to reduce the air gap before compaction. Means the compaction is better at lower force Rollers and main shaft are made of SS 410 with well toughen.
One roller is floated through hydraulic pressure to ensure the required compaction throughout the process via Constant pressure.
Optionally we can also provide the roll gap measurement sensor.
Full rotational type Granulator is provided at the discharge of compactor on Davit Arm can be provided optionally.
Granulator is equipped with Variable frequency drive to ensure the required RPM for required quality of granules.
Easy opening for changing the required mesh for different compaction.
To control the heat at compaction zone optionally we can provide the Water Jacketed rollers optionally.